Closed Loop Spray Dryer

Closed Loop Spray Dryer is a specialized type of drying system that is designed to dry products in a solvent-based solution. The system works by spraying the solution or slurry into a drying chamber, where it is exposed to a stream of hot nitrogen gas. As the solvent evaporates, the product is left behind in a dried form. The dried product is then recovered from the system, along with the solvent, which is recycled back into the system.

One of the primary benefits of a Closed Loop Spray Dryer is that it allows for the recovery and recycling of solvents. This can be particularly important for companies that work with expensive or hazardous solvents, as it can help to reduce waste and minimize the risk of environmental contamination. In addition, the closed-loop system can help to prevent the release of volatile organic compounds (VOCs) into the environment. safety.

Another advantage of a Closed Loop Spray Dryer is that it can be used to dry heat-sensitive products. Because the drying process takes place at low temperatures and under controlled conditions, the product is less likely to be damaged or degraded during the drying process. In addition, the system can be configured to prevent oxidation of the dried product, which can be important for certain types of products, such as pharmaceuticals or food ingredients.

A Closed Loop Spray Dryer can also be designed to provide aseptic conditions, which are important for products that need to be free of contamination. This can be achieved by controlling the temperature and humidity of the drying chamber, and by filtering the incoming air to remove any potential sources of contamination.

To ensure safe operation, a Closed Loop Spray Dryer may be equipped with fire detection and extinguishing systems, as well as explosion suppressants. These safety features can help to prevent accidents and protect personnel and equipment.

Overall, a Closed Loop Spray Dryer can be an effective and efficient solution for companies that need to dry products in a solvent-based solution. By allowing for the recovery and recycling of solvents, providing controlled drying conditions, and maintaining aseptic conditions, these systems can help to improve product quality, reduce waste, and enhance safety.

Applications of agitated thin film dryer

General FAQ

A Closed Loop Spray Dryer recirculates the drying gas, usually inert gas like nitrogen, in a closed system. This is different from traditional spray drying which typically releases the used air into the environment.

It’s used for drying flammable, toxic, or oxygen-sensitive materials where exposure to air during drying must be avoided.